The whole plant is divided into pressurized and non-pressurized zones with
single point entry systems. These zones are backed by a set of HVAC Utility Equipments:.
- US make York Air Cooled Chillers – 750 TR
- Zeco make AHUs – 10 AHUs
- Denmark make VFDs in each AHUs.
Highly flexible, dedicated semi-automatic assembly lines are installed
as per customer requirements.
Assembly shop is located between Surface treatment, BOP store and
FG store for minimal material movement.
Fully equipped Plastic Injection Molding Shop (Including Thermo & Thermoset plastic).
The moulding shop is equipped with 22 Nos moulding machines,
ranging from 80 Ton to 1300 Ton. It also includes one all electric
and one Engel make multi color Injection machine.
UV Cured, Robotic Spray Basecoat plant in Clean Room
environment (10,000 Class) for BMC Reflectors without manual
intervention. Line is placed between Plastic Molding and Vacuum
coating plant for single line material flow.
Evaporation type Vacuum Metallization plant along with
plasma cleaning and HMDSO Polymerization. Vacuum Metalizing
machine has inbuilt top coating which reduced additional process and
material movement. Location of plant is between base coat
plant and assembly line to reduce material movement.
UV cured, Robotic spray Hard coating Plant in Clean Room
environment (10,000 Class) for PC Lenses.
The Hard coat line is integrated with annealing oven and injection
molding for online feeding of lens.
We have created a real time learning centre on shop floor where all the
production associates will be trained for their role.
We have the capability to build complex Toolings / Moulds inhouse and have requisite
Infrastructure and Experienced personnel. Our Tool Room is equipped with most modern
equipment’s to develop any product from concept to production. The manufacturing Set-up
duly integrates with a large tool room, backed by latest software’s and CNC machining facilities.
Fully equipped Testing Laboratory to meet test standards, such as: